You're looking for the Diff Lock Position Switch, Z1 just has it named incorrectly.
*edit - here you go.
*edit - here you go.
I do not have experience with replacing it. I don't recall seeing a post on the forum about it but I do recall the topic come up on Xterra Crew FB page I think.Perfect thank you! any experience on replacing it without pulling gears? Still looking for the one post but beleive I can just loosen the gear bolts to swap out
I do not have experience with replacing it. I don't recall seeing a post on the forum about it but I do recall the topic come up on Xterra Crew FB page I think.
Mine is flashing while engaged but not consistent. I did a change and thought I would good but periodic still. I kind of think it could be done without fully removing the gears as it still screws in from the outside but if parked without being engaged is the plunger on the switch supposed to be pulled open or closed to the right?In my opinion, It depends where the side adjusters on the carrier are set. I played with whether or not one could replace that switch while I had mine apart for regear. There is probably no definitive yes or no across the range. I found I could get mine out once assembled but it was super tight and iffy.
YRMV
Just to clarify..........you are getting the diff lock light flashing off while engaged? Usually it's folks getting a false engagement flash while disengaged due to contaminated oil.
Facing forward, the left half of the locking ring is the stationary side. When locking, the right half is driven by the electromagnet from right to left, engaging the left half. The push pull position switch has a "hat" on it, for lack of a better term, that catches on the right hand ring. The switch pulls closed from right to left. This hat is the clearance issue. This is not a plunger switch that pushed closed. It's getting the hat portion clear of the right lock ring and electromagnet. You could probably screw one out a bit but unless you can rotate the switch off axis, the hat won't get around the right side of the locker.Mine is flashing while engaged but not consistent. I did a change and thought I would good but periodic still. I kind of think it could be done without fully removing the gears as it still screws in from the outside but if parked without being engaged is the plunger on the switch supposed to be pulled open or closed to the right?
Thanks. The link above talks about loosening the cap bolts enough to pull back the gears allowing the clearance you mentioned. Actually ordered a dental tool as i want to see the position before doing as no good photos out there. As for cap bolts hoping I can fully pull one you re-add thread lock one at a time.Facing forward, the left half of the locking ring is the stationary side. When locking, the right half is driven by the electromagnet from right to left, engaging the left half. The push pull position switch has a "hat" on it, for lack of a better term, that catches on the right hand ring. The switch pulls closed from right to left. This hat is the clearance issue. This is not a plunger switch that pushed closed. It's getting the hat portion clear of the right lock ring and electromagnet. You could probably screw one out a bit but unless you can rotate the switch off axis, the hat won't get around the right side of the locker.
If I am understanding your question correctly.
I have my old two spider unit still, I ought to take pics or make a vid sometime of how it works. I've powered it shut on the bench before.
Facing forward, the left half of the locking ring is the stationary side. When locking, the right half is driven by the electromagnet from right to left, engaging the left half. The push pull position switch has a "hat" on it, for lack of a better term, that catches on the right hand ring. The switch pulls closed from right to left. This hat is the clearance issue. This is not a plunger switch that pushed closed. It's getting the hat portion clear of the right lock ring and electromagnet. You could probably screw one out a bit but unless you can rotate the switch off axis, the hat won't get around the right side of the locker.
If I am understanding your question correctly.
I have my old two spider unit still, I ought to take pics or make a vid sometime of how it works. I've powered it shut on the bench before.
Do you know if the retainer clips (M226) need to come off to loosen the caps for the locking sensor switch out? Havent opened it up yet.Facing forward, the left half of the locking ring is the stationary side. When locking, the right half is driven by the electromagnet from right to left, engaging the left half. The push pull position switch has a "hat" on it, for lack of a better term, that catches on the right hand ring. The switch pulls closed from right to left. This hat is the clearance issue. This is not a plunger switch that pushed closed. It's getting the hat portion clear of the right lock ring and electromagnet. You could probably screw one out a bit but unless you can rotate the switch off axis, the hat won't get around the right side of the locker.
If I am understanding your question correctly.
I have my old two spider unit still, I ought to take pics or make a vid sometime of how it works. I've powered it shut on the bench before.
The bolt in clip that locks the adjuster? As long as you don't make any side load changes, probably not. I would mark things to make sure they don't move.Do you know if the retainer clips (M226) need to come off to loosen the caps for the locking sensor switch out? Havent opened it up yet.
The m226 has retainers but once i got in did seem they would impact coming off although i wasn't able to pull out the housing even slightly in any way. posted someone else's pic for retainer clip ref.The bolt in clip that locks the adjuster? As long as you don't make any side load changes, probably not. I would mark things to make sure they don't move.