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How-to: Install Daystar Lift - PBR

72656 Views 112 Replies 29 Participants Last post by  GPzGuy
UPDATED: 09-08-2006
This lift now still going strong with 56K miles on it. But I must say you can buy a better lift now for sure. So peek around.

UPDATED: 07-26-2006
I have 19K miles on my Daystar, I recently did an in depth check of all the parts and install. No problems. Works perfect Added the Timbren co Bump Stops for towing and to add stability in front with the weight of the winch and shrockworks bumper.. Timbren is Nice Add on for that. I also did ECXC and no problems at all!

Just to separate it from Ac's. Daystar lift is different in many ways.
First, Total cost will be in the $400 to $450 range with the alignment.

This is the end Result, look at below posts for more pictures of others that have lifted. Good control is retained with the lift after alignment.
The below X has BFG AT 285 75 R16 KO's $940 At Sams Club For 5.


I wanted to report that I took pictures of measurements before and after. The front spaces only.

Before was 34.5 After now 36.5

That is from ground to fender well center. After installing the rear, that bumps it up to a clean 2.5 to 3" Lift I am going to let it settle before I report final measurement.

I posted good directions in Front Strut removal. So later on people just changing struts can use them. Here they are:

If you need to do this,
Look at Dan's site directions and pictures 1st.
Using what you learned there proceed like this. It's very different from an AC lift because The daystar spacers will not fit into the hole that the AC lift will. You will have to remove the lower ball joint NUT ONLY and break the Upper Control Arm from the Ball joint at the thread only! The Ball joint actually stays on the upper control arm!

This was Taken from Daystar Directions And I added some steps you also need to take. Plus any info from post installers.

Soak all nuts with the lube you use, for parts that is. Use park brake, Chocks, and jack stands.

2. Raise both sides of vehicle until front tires are off ground.
Support vehicle.

3. Remove the front tire and wheel.

4. Remove lower stabilizer link bolt both sides..... spin sway bar forward
out of way. (upper links still attached to bar)
(a) remove ABS line from 3 points, it slides out.
So you do not over extend it when you remove spindle from top.

5. Remove upper ball joint cotter key and nut. (100 ft lbs to put back on)
Put nut back on, tap side of spindle then tap nut up, it should drop out.
The upper control arm will float up out of way.
You do not remove upper Ball Joint from truck at all!
So don't jack up the rubber
!
Spin that out of way, it moves all directions.
You may Use a Rubber strap to hold it where you want it.

6. Use 9/16's to remove 3 triangular positioned nuts on top of strut.
(DO NOT REMOVE CENTER NUT or you will get a face full of spring!)
Use 3/4 to remove bottom nut and bolt.
Strut will come out through top easily with plenty of room.

Note; You will use a jack on lower control arm to relive pressure, jack and lower things into position. Install your lift parts or new strut and spring or take to shop for re-spring. install in reverse.
Use anti seize and thread locker blue if you want to ever get it apart again. Re check for tightness after 50 Miles.

I don't think I took enough pictures, so who goes after me take more. I did not realize the AC install was so different. Even though Dan's pictures show that.

I was missing the part you don't see here. Dan At Daystar sent it right out. And so Did 4 wheel parts, so I went from not enough to too much. But this is a look at what will be installed.


Tools needed. LOL I like Dan's list better. About any manly man will have all tools needed.
OR you can borrow them from my kids girlfriend.


Shot of ready to extract. You see the gigantic hole it leaves and how everything falls out of way when you just disconnect the upper Ball joint? Notice Ball joint stays attached to Upper Control Arm!
1st side takes like 30 min, second side less than 5 (experience).


Ok here is how you rig to take a shackle out without swinging a hammer.
Normal Ratchet binder, crank crank crank, adjust jack until it falls out.
You may also need the same rig to move leaf spring during install.


Here it is on the out swing, showing hard to do side, you have to finagle the tailpipe ESPECIALLY if you have a hitch! I pulled bottom out 1st and top came easy. A foot was involved, and a hand and a half. Others have removed the rear Tail
pipe mount to allow more room. For even more loosen next one FWD too.


Aftermarket slides in easy. Put top in first.. Use a bottle jack for optimum control, notice block of wood evens out at bottom, jack until hole lines up, or just past that and let a little off jack and catch the hole as it comes down. When you tighten it, remember this part will move freely make sure it does after you tighten it. Snug is the word.


And here is another way to do it if you don't have a bottle Jack and do have a helper. Suggestion by: Speedy_Parker
"Also, I came up with a way to lever the springs down to the new shackle mount point: Just apply downward pressure and viola - slide the bolt in...

That's just a 3' Pry Bar and an old C-Clamp... Speedy_Parker"

Lube Daystar's before you put the weight on it. Then after 50-100 miles. On a Daystar the bolts are 11/16 one side and 3/4 the other. I like it when they do that, you can change them out with one set of wrenches.

I took it for an abuse ride, to try to get the Hit some people get on the upper control arms. I don't get any hit, But I have an S not an Off Road. However B Slater Does have an Off road and he did not have the UCA contact either.

I love the lift, It was super easy to install and takes hardly any time if you get all the parts in your kit. It looks durable and the grease able shackles for me is a gigantic plus. I painted the parts pretty fast to disguise I had done a lift.

Off to Firestone for that Lifetime Alignment! On Sale Now! $99.00 (Reg $148.00 = local Tax) Great tip from Muzikman.

We hope you got some ideas and helped you save time! Thanks to all who did that for me in other how to's.


You saw it at THENEWX.ORG 1st!
05 Pioneer's Input for this Post from B Slater and Muzikman And a lot of info was mentally ganked from Dan's site!

Picture B Slater's OFF ROAD LIFTED X in SUB ZERO TEMP's! It was SO cold he saw a lawyer walk by with his hands in his own pockets!

MC
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B Slater said:
USMC XTERRA said:
I'm FINALLY happy!
MC
That will be the day!
Yea, I know I been pretty unhappy about dealing with Vendors. I was in sales a long time and none of this would have went over as long as I was a salesman. I took care of my people. Now a Days they Take your money and don't care.

But It is the Day! No noises! :cheers: :cheers:
MC
My lift is on! Guess what, no clunking so far. I am happy with it and it rides and drives the same, which is a good thing. The only difference is a little more body roll, which makes perfect sense. If I originally had a ball joint seperator it would have only took me about 3 hours start to finish. I will get pictures tomorrow when it is light outside. Here are my specs.

Before w/ 285/75 BFG's
F: 34.75"
R: 35.5"

After Daystar and 285/75 BFG's
F: 36.875"
R:37.50"

I am very happy with it so far. Mike thanks again for the "bottle jack" between the frame and the springs to get the shackle on, it worked great! Dan thanks a ton for the instructions, and the last minute help. Everyone thank you for your posts which have helped me along. I am a very mechanical person but sometimes I do not undertake projects like this because I want to get it perfect. (I don't doubt my skills, just a little self conscience) Thanks again everyone, I love this board!

:cheers: :cheers: :cheers: :cheers:
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Great! I love mine and so does everyone else! I park it at work and people have been calling me. Is that YOUR X? LOL

A lot of that squirlely feel will go away when you get a Firestone Lifetime Alignment. Right now the spacers have the Front tires tipped on the outside edge and it jacks with the steering and handling. After alignment you won't notice it anymore.

Pictures? You know you can get away with no pictures on VAXC but not here! LOL

MC
USMC XTERRA said:
Pictures? You know you can get away with no pictures on VAXC but not here!
Jeez I will have them tomorrow when it is light outside...unless you are impressed with a totally black picture.

:bounce:
LOL - Just joshing with ya. I have not posted mine yet but I will soon. Check bac in an hour!


Here it is Lifted with my Light kit installed! Come on! Cheer me on! LOL

MC
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G
we dont mind a totally black picture, just light a few candles or something.

<--- this pic (my avatar) was taken 1 hour after the lift was complete. parked near my house, up on a stump. as per the unwritten rule, i had to post a pic up ASAP even in the dark. MC is out of compliance already, we dont want you to go down that road too!

:D
If you do not post pics within 72 hours you will be BANNED!!! Just messing. :director:
So your saying that after the alignment some of that "roll" will go away. I am going to get one anyways, but I was really suprised that it still drives straight as an arrow.

Jeez I am going to take back all those nice things I said! j/k
:laughing6:
You will want to get an alignment anytime that you mess with the front end. Trust me on that one. I did a t-bar crank on my '03 and didn't get one done and it played hell with my tires.
G
USMC XTERRA said:
LOL - Just joshing with ya. I have not posted mine yet but I will soon. Check bac in an hour!


Here it is Lifted with my Light kit installed! Come on! Cheer me on! LOL

MC
Good job, I like the Yellow KC Covers up there. it contrasts with the silver nicely. Did you run a piece of Aluminum or Steel under the bin for support?
I froze my butt off getting these for you guys! Thats ok though I like looking at my lifted X.

- I have also posted a new topic over on XOC linking to here, because this thread really did help quite a bit. Hopefully Dan doesn't mind :thumbup:
Looks good.
G
USMC XTERRA said:
LOL - Just joshing with ya. I have not posted mine yet but I will soon. Check bac in an hour!

Here it is Lifted with my Light Kit installed! Come on! Cheer me on! LOL

MC
Dang I just noticed, not only does MC have a six car drive through garage...

he also lives on some sort of fortified compound with barbed wire fences around it!
Yeah I would watch out for him!
B Slater - they have "modified" your post on XOC.

I think they removed your link to here.
KnightArmour said:
B Slater - they have "modified" your post on XOC.

I think they removed your link to here.
I just saw that. Oh well people will soon wander from the darkside!
All these lifted silver X's...I feel so left out.
G
easy solution bioman,

just 'shop one of the lifted pics to make it look like your rig, then post it up. :D
B Slater said:
Yeah I would watch out for him!
dang i just noticed, not only does MC have a six car drive through garage...

"he also lives on some sort of fortified compound with barbed wire fences around it!"
_________________
-greg

Yea! You know how US Marines can be that also have to hide from the TAX man! And that's why drilling holes in the roof don't bother me! Wait until you see the size of the Hole I drill to allow that 50 Cal to pop out!
ooooooooRaaaahhhhhhh!

You guys really cracked me AND my wife up!
USMC XTERRA said:
Wait until you see the size of the Hole I drill to allow that 50 Cal to pop out!
Oh I smell a DIY coming up!

Don't worry my wife calls this forum my other "girlfriend".
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